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Aluminum alloy processing industry solutions
From the above figure we can see that the aluminum alloy in the processing process from raw materials to finished products in the process after a number of processing processes in each process are essential to the use of metal in the oil industry to improve its product quality and Processing efficiency, in this regard, many manufacturers because there is no professional staff and the use of oil do not understand the oil and other factors, not to not use high-priced imported oil, although the product quality up, but the cost of production has increased; There is a large part of the plant is not used in the oil because of the file and lead to a lot of problems have occurred:
- Product oxidation
- Surface roughness decreases
- tool wear high
- processing personnel skin allergies
- high processing costs, low efficiency
Leading to the occurrence of the above problems should be considered from many aspects, plus machine tool speed, tools, oil, the external environment, and so on!
To solve these problems, after years of research and development combined with the actual situation of the processing site, developed a variety of practical, cost-effective oil; solve a variety of aluminum processing problems for the factory to reduce production costs, for more Good for you to understand the metal processing oil in the aluminum alloy processing applications, we have a variety of products in different materials processing and practical application of the advantages of the following description:
Aluminum die-casting of raw materials and more use of labor intensity by adding the AL-Si-Cu-Mn aluminum alloy mainly used for daily necessities, automobile cylinder and piston and other parts, although this material is relatively stainless steel Easy to process, but in the process will appear the following similar problems:
224大众彩票
Case 1: die-casting aluminum processing
Frequent problems and causes analysis
The problem that appears |
Cause Analysis |
Product surface finish decreased |
Processing oil is not enough lubrication or machine vibration and other factors |
Surface oxidation |
Oil use does not file or outside pollution |
Surface moldy |
Product surface moisture is too high at the same time there is emulsified oil on the surface |
Tool wear too fast |
Oil lubrication is not enough |
Oil deterioration stink |
Long-term stationary oil or fungicide is not enough |
Skin allergies |
PH value of oil is too high or contain allergic ingredients |
Solution: Select the CE-8033 Bio-stable cutting fluid
product manual Boao CS-8033 is refined mineral oil to add extreme pressure coolant micro-emulsion-type cutting fluid; can improve tool life and maintain a high alkaline pH value to prevent decline, maintain the stability of the dilution; containing special effects of sterilization Agents and fungicides to prevent the use of bacteria in the diluent made of decomposition, to ensure that the processing fluid for a long time normal use.
For ferrous metals and non-ferrous metal heavy-duty cutting, widely used in multi-axis automatic machine; especially for aluminum and its alloys high-precision machining. Performance characteristics L to extend the tool life, improve the workpiece surface finish L ideal for most cutting machine coolant, such as: lathes, grinding machines, milling machines L Super cooling and lubrication characteristics L good anti-rust properties L excellent stability - even in harsh environments, but also resistant to biological decomposition L high resistance, effectively prevent waste oil pollution L Low odor enhances operator acceptance Recommended dilution ratio L ordinary processing of ferrous metals 1:25 Heavy duty cutting 1:20 Plane, roller, unintentional grinding Typical data
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Case II: aluminum alloy sub-parts processing (aluminum-magnesium alloy processing)
Often the problem analysis
The problem that appears |
Cause Analysis |
Product surface finish decreased |
Processing oil is not enough lubrication or machine vibration and other factors |
urface oxidation |
Oil use does not file or outside pollution |
Tool wear too fast |
Oil lubrication is not enough |
Oil deterioration stink |
Long-term stationary oil or fungicide is not enough |
Skin allergies |
PH value of oil is too high or contain allergic ingredients |
solution
Selection of high-quality water-soluble cutting fluid CS-8083A, is now in the Apple mobile phone and computer accessories processing to get a good certification.
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Product Usage The oil for the full synthetic chemical solution for a variety of aluminum and cast iron cutting, precision grinding, rolling grinding processing in the car wheel processing on the outstanding performance.
L to extend the tool life, improve the workpiece surface finish 224大众彩票L does not contain sodium nitrite, sulfur, phosphorus, chlorine and organic silicon compounds, in line with environmental requirements Good corrosion resistance, long service life, good defoaming performance and excellent cleaning performance. L is a high-quality water-soluble metal processing oil. Super cooling and lubrication characteristics L good anti-rust properties 224大众彩票L excellent stability - even in harsh environments, but also resistant to biological decomposition L high resistance, effectively prevent waste oil pollution 224大众彩票L Low odor enhances operator acceptance Recommended dilution ratio L ordinary processing of ferrous metals 1:25 Heavy duty cutting 1:20 224大众彩票Plane, roller, unintentional grinding 224大众彩票Typical data
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product manual
Boao CS-8083A is a high-performance synthetic cutting fluid; contains extreme pressure additives, can improve the tool life and maintain a high alkaline pH value in order to prevent decline, to maintain the stability of the diluent; containing special fungicides and anti- Mildew, can prevent the use of bacteria in the dilution of decomposition.